NdFeB Magnets recycling process: an alternative method to produce mixed rare earth oxide from Scrap NdFeB Magnets

dc.authorid0000-0002-9945-1199
dc.contributor.authorKaya, Elif Emil
dc.contributor.authorKaya, Ozan
dc.contributor.authorStopic, Srecko
dc.contributor.authorGürmen, Sebahattin
dc.contributor.authorFriedrich, Bernd
dc.date.accessioned2021-12-22T08:09:07Z
dc.date.available2021-12-22T08:09:07Z
dc.date.issued2021
dc.departmentTAÜ, Fen Fakültesi, Malzeme Bilimi ve Teknolojileri Bölümüen_US
dc.description.abstractNeodymium iron boron magnets (NdFeB) play a critical role in various technological applications due to their outstanding magnetic properties, such as high maximum energy product, high remanence and high coercivity. Production of NdFeB is expected to rise significantly in the coming years, for this reason, demand for the rare earth elements (REE) will not only remain high but it also will increase even more. The recovery of rare earth elements has become essential to satisfy this demand in recent years. In the present study rare earth elements recovery from NdFeB magnets as new promising process flowsheet is proposed as follows; (1) acid baking process is performed to decompose the NdFeB magnet to increase in the extraction efficiency for Nd, Pr, and Dy. (2) Iron was removed from the leach liquor during hydrolysis. (3) The production of REE-oxide from leach liquor using ultrasonic spray pyrolysis method. Recovery of mixed REE-oxide from NdFeB magnets via ultrasonic spray pyrolysis method between 700 degrees C and 1000 degrees C is a new innovative step in comparison to traditional combination of precipitation with sodium carbonate and thermal decomposition of rare earth carbonate at 850 degrees C. The synthesized mixed REE- oxide powders were characterized by X-ray diffraction analysis (XRD). Morphological properties and phase content of mixed REE- oxide were revealed by scanning electron microscopy (SEM) and Energy-dispersive X-ray (EDX) analysis. To obtain the size and particle size distribution of REE-oxide, a search algorithm based on an image-processing technique was executed in MATLAB. The obtained particles are spherical with sizes between 362 and 540 nm. The experimental values of the particle sizes of REE- oxide were compared with theoretically predicted ones.
dc.description.sponsorshipAIF-German Federation of Industrial Research Associations, Germany TUBITAK-The Scientific of Technological Research Council of Turkey DAAD "Research stays of doctoral research assistants of the TDU at German partner universities"
dc.identifier.citationKaya, E. E., Kaya, O., Stopic, S., Gürmen, S., & Friedrich, B. (2021). NdFeB Magnets Recycling Process: An Alternative Method to Produce Mixed Rare Earth Oxide from Scrap NdFeB Magnets. Metals, 11(5), 716.
dc.identifier.doi10.3390/met11050716
dc.identifier.issue5en_US
dc.identifier.scopus2-s2.0-85104679335
dc.identifier.scopusqualityN/A
dc.identifier.urihttps://hdl.handle.net/20.500.12846/608
dc.identifier.volume11en_US
dc.identifier.wosWOS:000662606800001
dc.identifier.wosqualityQ2
dc.indekslendigikaynakWeb of Science
dc.indekslendigikaynakScopus
dc.institutionauthorKaya, Elif Emil
dc.language.isoen
dc.publisherMDPI
dc.relation.ispartofMetals
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanı
dc.rightsinfo:eu-repo/semantics/openAccess
dc.subjectRare Earth Elementsen_US
dc.subjectRecyclingen_US
dc.subjectNdFeBen_US
dc.subjectMagneten_US
dc.subjectUltrasonic Spray Pyrolysisen_US
dc.titleNdFeB Magnets recycling process: an alternative method to produce mixed rare earth oxide from Scrap NdFeB Magnets
dc.typeArticle

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